Excipients used in granulation

Excipients for granulation can be largely divided into two categories as:

  1. bulking agents (fillers) and
  2. functional additives.

Bulking agents generally differ from the functional additives in that they are usually inert materials that are relatively inexpensive.
Functional additives include:

  • binders
  • disintegrants
  • lubricants
  • colorants and
  • stabilizing agents.

Fillers: Common filler is lactose, although other sugars, dicalcium phosphate, starch, pregelatinized starch, and microcrystalline cellulose are also used.
Disintegrants: The starches and microcrystalline cellulose are also disintegrants in tablets. For tablets, other commonly used disintegrants include

  • sodium starch glycolate
  • caramellose
  • povidone, and
  • low-substitutedhydroxypropylcellulose.

Lubricants: Theseare usually not added till prior to filling or tableting of the granules. The most commonly used lubricant is magnesium stearate.
Other lubricants used include:

  • calcium stearate
  • stearic acid
  • wax
  • hydrogenated vegetable oil
  • talc, and
  • starch.

Binders: Binders used in granulation consist of a wide variety of sugars and polymers—natural, semisynthetic, and synthetic.
Sugars used include:

  • sucrose
  • glucose, and
  • sorbitol.

Examples of natural polymers are:

  • acacia
  • alginic acid
  • sodium alginate
  • gelatin, and
  • starch.

There is an inherent variability in the natural polymers of different batches and this sometimes gives rise to problems in production.
The semisynthetic binders include:

  • ethylcellulose
  • sodium carboxymethylcellulose
  • methylcellulose
  • hydroxypropylcellulose, and
  • hydroxypropylmethylcellulose.

For each polymer type, a number of viscosity grades are available.
The two types of synthetic binders in use are:

  • polyvinylpyrrolidone and
  • polyethylene glycol.

Polyvinylpyrrolidone is widely used in both wet massing and fluid bed granulation. The main application of polyethylene glycol as a binder is in melt granulation.

References

  1. Excipients. Pharmabiro

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